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xbrli:shares
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UNITED
STATES
SECURITIES AND
EXCHANGE COMMISSION
Washington,
D.C. 20549
FORM
10-K
(Mark One)
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|
|
☒ |
ANNUAL
REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES
EXCHANGE ACT OF 1934 |
For
the fiscal year ended December 31,
2019
OR
|
|
|
☐ |
TRANSITION
REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES
EXCHANGE ACT OF 1934 |
For
the transition period from to
.
Commission
File Number 001-07845
LEGGETT & PLATT,
INCORPORATED
(Exact
name of registrant as specified in its charter)
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|
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|
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Missouri |
|
44-0324630 |
(State
or other jurisdiction of
incorporation
or organization) |
|
(I.R.S.
Employer
Identification
No.) |
No. 1 贝投贝投手机appapp官网
Road |
|
|
Carthage, |
Missouri |
|
64836 |
(Address
of principal executive offices) |
|
(Zip
code) |
Registrant抯
telephone number, including area code: (417) 358-8131
SECURITIES
REGISTERED PURSUANT TO SECTION 12(b) OF THE ACT:
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|
|
|
Title
of Each Class |
Trading
Symbol |
Name
of each exchange on
which
registered |
Common Stock, $.01 par
value |
LEG |
New York Stock
Exchange |
Indicate by check mark if the
registrant is a well-known seasoned issuer, as defined in Rule 405 of the
Securities Act. Yes ☒ No ☐
Indicate
by check mark if the registrant is not required to file reports pursuant to
Section 13 or Section 15(d) of the
Act. Yes ☐ No ☒
Indicate
by check mark whether the registrant (1) has filed all reports required to
be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934
during the preceding 12 months (or for such shorter period that the registrant
was required to file such reports), and (2) has been subject to such filing
requirements for the past 90
days. Yes ☒ No ☐
Indicate
by check mark whether the registrant has submitted electronically every
Interactive Data File required to be submitted pursuant to Rule 405 of
Regulation S-T (?32.405 of this chapter) during the preceding 12 months (or for
such shorter period that the registrant was required to submit such
files). Yes ☒ No ☐
Indicate by check mark whether
the registrant is a large accelerated filer, an accelerated filer, a
non-accelerated filer, a smaller reporting company, or an emerging growth
company. See the definitions of 搇arge accelerated filer,?揳ccelerated filer,?
搒maller reporting company,?and 揺merging growth company?in Rule 12b-2 of the
Exchange Act.
|
|
|
|
|
|
Large Accelerated
Filer |
☒ |
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Accelerated
filer |
☐ |
Non-accelerated
filer |
☐ |
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Smaller reporting company
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☐ |
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Emerging
growth company |
☐ |
If an emerging growth company,
indicate by check mark if the registrant has elected not to use the extended
transition period for complying with any new or revised financial accounting
standards provided pursuant to Section 13(a) of the Exchange Act. ☐
Indicate
by check mark whether the registrant is a shell company (as defined in Rule
12b-2 of the
Act). Yes ☐ No ☒
The aggregate market value of
the voting stock held by non-affiliates of the registrant (based on the closing
price of our common stock on the New York Stock Exchange) on June 28,
2019 was
$4,912,200,000.
There were 132,137,026
shares of the registrant抯 common stock outstanding as of February 5,
2020.
DOCUMENTS
INCORPORATED BY REFERENCE
Part of Item 10, and all
of Items 11, 12, 13 and 14 of Part III are incorporated by reference from the
Company抯 definitive Proxy Statement for the Annual Meeting of Shareholders to
be held on May 15, 2020.
TABLE OF
CONTENTS
LEGGETT &
PLATT, INCORPORATED桭ORM 10-K
FOR THE YEAR
ENDED December 31,
2019
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Page
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PART
I |
Item 1. |
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Item 1A. |
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Item 1B. |
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Item 2. |
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Item 3. |
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Item 4. |
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Supp. Item. |
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PART
II |
Item 5. |
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Item 6. |
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Item 7. |
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Item 7A. |
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Item 8. |
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Item 9. |
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Item 9A. |
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Item 9B. |
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PART
III |
Item 10. |
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Item 11. |
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Item 12. |
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Item 13. |
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Item 14. |
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PART
IV |
Item 15. |
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Item
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Forward-Looking
Statements
This
Annual Report on Form 10-K and our other public disclosures, whether written or
oral, may contain 揻orward-looking?statements including, but not limited to:
profitable growth, operating performance and cash flow; projections of Company
revenue, income, earnings, capital expenditures, dividends, capital structure,
cash from operations, cash repatriation, restructuring-related costs, tax
impacts or other financial items, effective tax rate; maintenance of
indebtedness under the commercial paper program; litigation exposure; LIFO
reserve; our ability to deleverage; possible plans, goals, objectives,
prospects, strategies or trends concerning future operations; statements
concerning future economic performance, possible goodwill, intangible or other
asset impairments; and the underlying assumptions relating to the
forward-looking statements. These statements are identified either by the
context in which they appear or by use of words such as 揳nticipate,?揵elieve,?
揺stimate,?揺xpect,?搃ntend,?搈ay,?損lan,?損roject,?搒hould? "guidance"
or the like. All such forward-looking statements, whether written or oral, and
whether made by us or on our behalf, are expressly qualified by the cautionary
statements described in this provision.
Any
forward-looking statement reflects only the beliefs of the Company or its
management at the time the statement is made. Because all forward-looking
statements deal with the future, they are subject to risks, uncertainties and
developments which might cause actual events or results to differ materially
from those envisioned or reflected in any forward-looking statement. Moreover,
we do not have, and do not undertake, any duty to update or revise any
forward-looking statement to reflect events or circumstances after the date on
which the statement was made. For all of these reasons, forward-looking
statements should not be relied upon as a prediction of actual future events,
objectives, strategies, trends or results.
Readers
should review Item 1A Risk Factors in this Form 10-K for a description of
important factors that could cause actual events or results to differ materially
from forward-looking statements. It is not possible to anticipate and list all
risks, uncertainties and developments which may affect the future operations or
performance of the Company, or which otherwise may cause actual events or
results to differ materially from forward-looking statements. However, the known
material risks and uncertainties include the following:
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?/SPAN> |
inability to fully realize
the benefits of the Elite Comfort Solutions, Inc. (ECS) acquisition;
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?/SPAN> |
inability to 揹eleverage?
in the expected timeframe, due to increases or decreases in our capital
needs, which may vary depending on a variety of factors, including,
without limitation, acquisition or divestiture activity and our working
capital needs; |
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?/SPAN> |
inability to comply with
the restrictive covenants in our credit agreement that may limit our
operational flexibility and our ability to pay our debt when it comes due;
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?/SPAN> |
factors that could affect
the industries or markets in which we participate, such as growth rates,
market demand for our products, and opportunities in those
industries; |
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?/SPAN> |
adverse changes in consumer
confidence, housing turnover, employment levels, interest rates, trends in
capital spending and the like; |
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?/SPAN> |
factors that could impact
raw materials and other costs, including the availability and pricing of
steel scrap and rod, chemicals and other raw materials, the availability
of labor, wage rates and energy costs; |
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?/SPAN> |
our ability to pass along
raw material cost increases through increased selling
prices; |
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?/SPAN> |
our ability to maintain
necessary supplies, maintain appropriate labor levels and ship finished
products to customers due to the coronavirus named COVID-19;
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?/SPAN> |
a decline in the long-term
outlook for any of our reporting units or assets that could result in
impairment; |
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?/SPAN> |
price and product
competition from foreign (particularly Asian and European) and domestic
competitors; |
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?/SPAN> |
our ability to maintain
profit margins if our customers change the quantity and mix of our
components in their finished goods; |
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?/SPAN> |
our ability to maintain and
grow the profitability of acquired
companies; |
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?/SPAN> |
adverse changes in foreign
currency, customs, shipping rates, political risk, and U.S. or foreign
laws, regulations or legal systems (including tax law
changes); |
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?/SPAN> |
our ability to realize
deferred tax assets on our balance sheet; |
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?/SPAN> |
tariffs imposed by the U.S.
government that result in increased costs of imported raw materials and
products that we purchase; |
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?/SPAN> |
our ability to maintain the
proper functioning of our internal business processes and information
systems through technology failures or
otherwise; |
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?/SPAN> |
our ability to avoid
modification or interruption of our information systems through
cybersecurity breaches; |
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?/SPAN> |
the loss of business with
one or more of our significant customers; |
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?/SPAN> |
our ability to collect
debts due to customer bankruptcy, financial difficulties or insolvency;
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?/SPAN> |
our borrowing costs and
access to liquidity resulting from credit rating
changes; |
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?/SPAN> |
business disruptions to our
steel rod mill; |
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?/SPAN> |
risks related to operating
in foreign 贝投贝投手机appapp, including, without limitation, credit risks,
increased customs and shipping rates, disruptions related to the
availability of electricity and transportation during times of crisis or
war, and political instability in certain
贝投贝投手机appapp; |
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?/SPAN> |
uncertainty related to the
governing trade provisions between the United States, Mexico and Canada;
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?/SPAN> |
risks relating to the
United Kingdom抯 exit from the European Union (commonly known as
揃rexit?; |
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?/SPAN> |
the amount and timing of
share repurchases; |
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?/SPAN> |
the costs of
restructuring-related activities, including our ability to realize gain
from the sale of real estate; |
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?/SPAN> |
changes or elimination of
the London Interbank Offered Rate (揕IBOR? on our borrowing
costs; |
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?/SPAN> |
risks associated with
climate change and related regulations; |
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?/SPAN> |
risks associated with
environmental, social and governance regulations or requirements;
and |
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?/SPAN> |
litigation accruals related
to various contingencies including antitrust, intellectual property,
product liability and warranty, taxation, environmental and workers?
compensation expense. |
PART
I
Item 1.
Business.
Summary
贝投贝投手机appapp官网 & Platt,
贝投贝投手机appapp ("贝投贝投手机appapp官网 & Platt," "Company," "we," "us" or "our") was founded
as a partnership in Carthage, Missouri in 1883 and was incorporated in 1901. The
Company, a pioneer of the steel coil bedspring, has become an international
diversified manufacturer that conceives, designs and produces a wide range of
engineered components and products found in many homes and automobiles. As
discussed below, our operations are organized into 15 business units, which are
divided into 10 groups under our four segments: Residential Products; Industrial
Products; Furniture Products; and Specialized Products.
See the discussion on page 8
which provides a revised segment structure of the Company effective as of
January 1, 2020.
Overview of Our Segments
Residential
Products Segment
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BEDDING
GROUP |
U.S.
Spring |
International
Spring |
Specialty
Foam 1 |
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FABRIC & FLOORING
PRODUCTS GROUP |
Fabric
Converting |
Geo
Components |
Flooring
Products |
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MACHINERY
GROUP |
Machinery |
1 Formed January 2019 with the
acquisition of ECS
Our Residential Products segment
began in 1883 with the manufacture of steel coil bedsprings. Today, we supply a
variety of components and machinery used by bedding manufacturers in the
production and assembly of their finished products, as well as produce
private-label finished mattresses for bedding brands and retailers. Our range of
products offers our customers a single source for many of their component and
finished product needs. We also produce or distribute carpet cushion, hard
surface flooring underlayment, fabric, and geo components.
Innovative proprietary products
and low cost have made us the largest U.S. manufacturer in many of these
businesses. We strive to understand what drives consumer purchases in our
markets and focus our product development activities on meeting end-consumer
needs. We believe we attain a cost advantage from efficient manufacturing
methods, internal production of key raw materials, purchasing leverage, and
large-scale production. Sourcing components from us allows our customers to
focus on designing, merchandising and marketing their products.
In January
2019, we completed the acquisition of ECS for cash consideration of
approximately $1.25 billion. ECS, headquartered in Newnan, Georgia, is a leader
in proprietary specialized foam technology, primarily for the bedding and
furniture
industries. With 16 facilities across the United States, ECS operates a
vertically-integrated model, developing many of the chemicals and additives used
in foam production, producing specialty foam, and manufacturing private-label
finished products. These innovative specialty foam products include finished
mattresses sold through both traditional and online channels, mattress
components, mattress toppers and pillows, and furniture foams. ECS has a
diversified customer mix and a strong position in the high-growth compressed
mattress market segment.
PRODUCTS
Bedding
Group
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?/SPAN> |
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Innersprings
(sets of steel coils, bound together, that form the core of a
mattress) |
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?/SPAN> |
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Proprietary
specialty foam for use primarily in bedding and
furniture |
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?/SPAN> |
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Private-label
finished mattresses, often sold compressed and boxed |
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?/SPAN> |
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Ready-to-assemble
mattress foundations |
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?/SPAN> |
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Wire
forms for mattress foundations |
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?/SPAN> |
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Machines
that we use to shape wire into various types of
innersprings |
Fabric &
Flooring Products Group
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?/SPAN> |
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Structural
fabrics for mattresses, residential furniture and industrial
uses |
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?/SPAN> |
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Carpet
cushion and hard surface flooring underlayment (made from bonded scrap
foam, fiber, rubber and prime foam) |
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?/SPAN> |
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Geo
components (synthetic fabrics and various other products used in ground
stabilization, drainage protection, erosion and weed
control) |
Machinery
Group
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?/SPAN> |
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Quilting
machines for mattress covers |
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?/SPAN> |
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Industrial
sewing/finishing machines |
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?/SPAN> |
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Conveyor
lines |
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?/SPAN> |
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Mattress
packaging and glue-drying
equipment |
CUSTOMERS
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?/SPAN> |
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Manufacturers
of finished bedding (mattresses and foundations) |
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?/SPAN> |
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Bedding
brands and mattress retailers |
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?/SPAN> |
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Big
box retailers and home improvement centers |
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?/SPAN> |
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Flooring
retailers and distributors |
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?/SPAN> |
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Contractors,
landscapers, road construction companies, and government agencies using
geo components |
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?/SPAN> |
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Manufacturers
of upholstered furniture, packaging, filtration and
draperies |
Industrial
Products Segment
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WIRE
GROUP |
Drawn
Wire |
Steel
Rod |
The quality of our products and
services, together with low cost, have made 贝投贝投手机appapp官网 & Platt a leading
U.S. supplier of high-carbon drawn steel wire. Our Wire Group operates a steel
rod mill with an annual output of approximately 500,000 tons, of which a
substantial majority is used by our own wire mills. We have two wire mills that
supply virtually all the wire consumed by our other domestic businesses. We also
supply steel wire to trade customers that operate in a broad range of markets.
PRODUCTS
Wire
Group
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?/SPAN> |
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Drawn
wire |
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?/SPAN> |
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Steel
rod |
CUSTOMERS
We used about 70% of our wire
output to manufacture our own products in 2019, with the majority going to our
bedding components operations.
The Industrial Products segment
also has a diverse group of trade customers that include:
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?/SPAN> |
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Mechanical
spring manufacturers |
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?/SPAN> |
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Wire
distributors |
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?/SPAN> |
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Packaging
and baling companies |
Furniture
Products Segment
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HOME
FURNITURE GROUP |
Home
Furniture |
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WORK
FURNITURE GROUP |
Work
Furniture |
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CONSUMER PRODUCTS GROUP |
Consumer
Products |
In our Furniture Products
segment, we design, manufacture, and distribute a wide range of components and
finished products for the residential furniture, office and commercial
furniture, and specialty bedding markets. We supply components used by home and
work furniture manufacturers to provide comfort, motion and style in their
finished products, as well as select lines of private-label finished furniture.
We are also a major supplier of adjustable beds, with domestic manufacturing,
distribution, e-commerce fulfillment and global sourcing capabilities.
PRODUCTS
Home
Furniture Group
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?/SPAN> |
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Steel
mechanisms and motion hardware (enabling furniture to recline, tilt,
swivel, rock and elevate) for reclining chairs, sofas, sleeper sofas and
lift chairs |
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?/SPAN> |
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Springs
and seat suspensions for chairs, sofas and
loveseats |
Work
Furniture Group
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?/SPAN> |
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Components
and private-label finished goods for collaborative soft
seating |
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?/SPAN> |
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Bases,
columns, back rests, casters and frames for office chairs, and control
devices that allow chairs to tilt, swivel and
elevate |
Consumer
Products Group
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?/SPAN> |
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Adjustable
beds |
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?/SPAN> |
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Fashion
beds and bed frames (business exited in
2019) |
CUSTOMERS
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?/SPAN> |
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Manufacturers
of upholstered furniture |
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?/SPAN> |
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Office
furniture manufacturers |
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?/SPAN> |
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Mattress
and furniture retailers |
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?/SPAN> |
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Department
stores and big box retailers |
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?/SPAN> |
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E-commerce
retailers |
In 2017 and 2018 our Fashion Bed and Home Furniture
businesses underperformed expectations primarily from weaker demand and higher
raw material costs. Accordingly, we began to exit low margin business, reduce
operating costs and eliminate excess capacity. In 2018, we incurred
restructuring-related charges of $16 million ($7 million cash and $9 million
non-cash) primarily attributable to the Fashion Bed and Home Furniture
businesses. In 2019, we incurred an additional $15 million ($8 million cash and
$7 million non-cash) in restructuring-related charges primarily attributable to
these businesses. The restructuring activity was substantially complete by the
end of 2019, including the closure of the Fashion Bed business.
Specialized
Products Segment
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AUTOMOTIVE
GROUP |
Automotive |
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AEROSPACE PRODUCTS GROUP |
Aerospace
Products |
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HYDRAULIC
CYLINDERS GROUP |
Hydraulic
Cylinders |
Our Specialized Products segment
designs, manufactures and sells products including automotive comfort and
convenience components, tubing and fabricated assemblies for the aerospace
industry, and hydraulic cylinders for the material handling, construction and
transportation industries. In our automotive business, our technical capability
and deep customer engagement allows us to compete on critical functionality,
such as comfort, size, weight and noise. We believe our reliable product
development and launch capability, coupled with our global footprint, makes us a
trusted partner for our Tier 1 and OEM customers.
PRODUCTS
Automotive
Group
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?/SPAN> |
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Mechanical
and pneumatic lumbar support and massage systems for automotive
seating |
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?/SPAN> |
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Seat
suspension systems |
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?/SPAN> |
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Motors
and actuators, used in a wide variety of vehicle power
features |
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?/SPAN> |
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Cables |
Aerospace
Products Group
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?/SPAN> |
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Titanium,
nickel and stainless-steel tubing, formed tube and tube assemblies,
primarily used in fluid conveyance
systems |
Hydraulic
Cylinders Group
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?/SPAN> |
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Engineered
hydraulic cylinders |
CUSTOMERS
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?/SPAN> |
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Automobile
OEMs and Tier 1 suppliers |
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?/SPAN> |
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Aerospace
OEMs and suppliers |
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?/SPAN> |
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Mobile
equipment OEMs, primarily serving material handling and construction
markets |
Revised
Segment Structure
Our reportable segments are the
same as our operating segments, which also correspond with our management
organizational structure. To reflect how we manage our newly aligned businesses
and in conjunction with the change in executive officer leadership, our
management organizational structure and all related internal reporting changed
effective January 1, 2020. As a result, our segment reporting will change to
reflect the new structure beginning with our 2020 first quarter 10-Q. The
modified structure will consist of three segments, seven business groups, and 15
business units organized as follows:
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Bedding
Products 1 |
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Specialized
Products |
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Furniture,
Flooring & Textile Products 2 |
BEDDING
GROUP |
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AUTOMOTIVE
GROUP |
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HOME
FURNITURE GROUP |
Steel
Rod |
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Automotive |
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Home
Furniture |
Drawn
Wire |
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U.S.
Spring |
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AEROSPACE
PRODUCTS GROUP |
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WORK
FURNITURE GROUP |
Specialty
Foam |
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Aerospace
Products |
Work
Furniture |
Adjustable
Bed |
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International
Spring |
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HYDRAULIC
CYLINDERS |
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FLOORING
& TEXTILE |
Machinery |
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GROUP |
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PRODUCTS
GROUP |
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Hydraulic
Cylinders |
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Flooring
Products |
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Fabric
Converting |
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Geo
Components |
1 The new segment consists of the
Residential Products and Industrial Products segments, plus the current Consumer
Products Group (which is renamed the Adjustable Bed business unit), minus the
Fabric & Flooring Products Group (which is renamed the Flooring &
Textile Products Group)
2
The new
segment consists of the Furniture Products segment, plus the Fabric &
Flooring Products Group (which is renamed the Flooring & Textile Products
Group) minus the Consumer Products Group (which is renamed the Adjustable Bed
business unit).
Strategic
Direction
Primary Financial
Metric
Total Shareholder Return (TSR),
relative to peer companies, is a primary financial measure that we use to assess
long-term performance. TSR = (Change in Stock Price + Dividends)/Beginning Stock
Price. Our goal is to achieve TSR in the top third of the S&P 500 companies
over rolling three-year periods through an approach that employs four TSR
drivers: revenue growth, margin expansion, dividends, and share repurchases.
Our incentive programs reward
return and cash generation, and profitable growth. Senior executives participate
in a TSR-based incentive program (based on our performance compared to a group
of approximately 300 peers).
For information about our TSR
targets, see the discussion under "Total Shareholder
Return" in Item
7, Management's Discussion and Analysis of Financial Condition and Results of
Operations on page 29.
Disciplined Growth
The expected long-term
contribution to TSR from revenue growth is 6-9%. Over the last three years, we
generated combined unit volume and acquisition growth of 7% per year on average.
We also benefited slightly from commodity inflation, resulting in total revenue
growth of 8% per year on average.
We will continue to make
investments to support expansion in current businesses and product lines where
sales are growing profitably. We also envision periodic acquisitions that add
capabilities in these businesses or provide opportunities to enter more diverse,
faster-growing, and higher margin markets. We expect all acquisitions to have a
clear strategic rationale, a sustainable competitive advantage, a strong fit
with the Company, and be in attractive and growing markets.
Returning Cash to
Shareholders
During the past three years, we
generated $1.55 billion of operating cash, and we returned much of this cash to
shareholders in the form of dividends ($584 million) and share repurchases ($286
million). Our top priorities for use of cash are organic growth (capital
expenditures), dividends, and strategic acquisitions. Historically, after
funding those priorities, we generally repurchased stock with remaining
available cash. Currently, because of the debt level increases in connection
with the ECS acquisition, we expect to focus instead on deleveraging by
temporarily limiting share repurchases, controlling the pace of acquisition
spending, and using operating cash flow to repay debt.
For information about dividends
and share repurchases, see the discussion under "Pay Dividends" and "Repurchase
Stock" in Item 7, Management's Discussion and Analysis of Financial Condition
and Results of Operations beginning on page 43.
Acquisitions
2019
In January
2019, we completed the acquisition of ECS for cash consideration of
approximately $1.25 billion. ECS is a leader in proprietary specialized foam
technology, primarily for the bedding and furniture industries. ECS operates a
vertically-integrated model, developing many of the chemicals and additives used
in foam production, producing specialty foam, and manufacturing private-label
finished products. These innovative specialty foam products include finished
mattresses sold through both traditional and online channels, mattress
components, mattress toppers and pillows, and furniture foams. ECS operates as a
new business unit titled Specialty Foam within the Residential Products
segment.
In December 2019, we acquired a
manufacturer and distributor of a wide range of geosynthetic fabrics, grids and
erosion control products for cash consideration of approximately $21 million.
The acquisition is reported in our Geo Components business unit within the
Residential Products segment.
2018
In January 2018, we
acquired Precision Hydraulic Cylinders (PHC), a leading global manufacturer
of
engineered
hydraulic cylinders primarily for the materials handling market. The total
consideration paid was $87 million. PHC serves a market of mainly large OEM
customers utilizing highly engineered components with long product life-cycles
that represent a small part of the end product抯 cost. PHC represents a new
growth platform and formed a new business group titled Hydraulic Cylinders
within the Specialized Products segment.
We also acquired two small Geo Components businesses for total
consideration of $22 million. They manufacture and distribute silt fencing and
home and garden products.
2017
We acquired three businesses and
the remaining interest in a joint venture for total consideration (including
cash and stock) of $56 million. The first was a Canadian geosynthetic products
distributor and installer for civil engineering and construction applications.
The second was a U.S.-based surface-critical bent tube manufacturer supporting
our private-label seating strategy in Work Furniture. We also acquired a U.S.
manufacturer of rebond carpet cushion. Finally, we acquired the remaining 20%
ownership in an Asian joint venture in our Work Furniture business.
For more information regarding
our acquisitions, please refer to Note S
on page 117
of the Notes to Consolidated Financial Statements.
Divestitures
and Discontinued Operations
There were no divestitures in
2019 or 2018. In 2017, we divested our final Commercial Vehicle Products (CVP)
business for total consideration of $9 million, and it did not meet the
discontinued operations criteria. This business unit was engaged in the
manufacture of van interiors, including the racks, shelving and cabinets
installed in service vans. Also, in 2017, we completed the sale of real estate
formerly associated with this operation, realizing a pretax gain of $23
million.
For further information about
divestitures and discontinued operations, see Note C
on page 80
of the Notes to Consolidated Financial Statements.
Foreign
Operations
The percentages of our trade
sales related to products manufactured outside the United States for the
previous three years are shown below. Sales by ECS (acquired in January 2019)
are not included in 2017 and 2018 in the table below. Substantially all ECS
sales are in the United States.
2017 -
37% ;
2018 -
37% ;
2019 -
34%
Our international operations are
principally located in Europe, China, Canada and Mexico. Our products in these
foreign locations primarily consist of:
Europe
|
|
|
?/SPAN> |
Innersprings
for mattresses |
?/SPAN> |
Lumbar
and seat suspension systems for automotive seating and actuators for
automotive applications |
?/SPAN> |
Seamless
and welded tubing and fabricated assemblies for aerospace
applications |
?/SPAN> |
Select
lines of private-label finished furniture |
?/SPAN> |
Machinery
and equipment designed to manufacture innersprings for
mattresses |
China
|
|
|
?/SPAN> |
Lumbar
and seat suspension systems for automotive seating |
?/SPAN> |
Cables,
motors, and actuators for automotive applications |
?/SPAN> |
Recliner
mechanisms and bases for upholstered furniture |
?/SPAN> |
Work
furniture components, including chair bases and casters |
?/SPAN> |
Innersprings
for mattresses |
Canada
|
|
|
?/SPAN> |
Lumbar
supports for automotive seats |
?/SPAN> |
Fabricated
wire for the furniture and automotive industries |
?/SPAN> |
Work
furniture chair controls and
bases |
Mexico
|
|
|
?/SPAN> |
Lumbar
and seat suspension systems for automotive seating |
?/SPAN> |
Adjustable
beds |
?/SPAN> |
Innersprings
and fabricated wire for the bedding industry |
?/SPAN> |
Select
lines of private-label finished
furniture |
Geographic
Areas of Operation
As of December 31,
2019, we had 140
manufacturing facilities; 87 located in the U.S. and 53 located in 17 foreign
贝投贝投手机appapp, as shown below. We also had various sales, warehouse and
administrative facilities. However, our manufacturing plants are our most
important properties.
|
|
|
|
|
|
|
Residential
Products |
Industrial
Products |
Furniture
Products |
Specialized
Products |
North
America |
|
|
|
|
Canada |
n |
|
n |
n |
Mexico |
n |
n |
n |
n |
United States |
n |
n |
n |
n |
Europe |
|
|
|
|
Austria |
|
|
|
n |
Belgium |
|
|
|
n |
Croatia |
n |
|
|
|
Denmark |
n |
|
|
|
France |
|
|
|
n |
Hungary |
|
|
|
n |
Italy |
n |
|
|
|
Poland |
|
|
n |
|
Switzerland |
n |
|
|
|
United Kingdom |
n |
|
|
n |
South
America |
|
|
|
|
Brazil |
n |
|
|
|
Asia |
|
|
|
|
China |
n |
|
n |
n |
India |
|
|
|
n |
South Korea |
|
|
|
n |
Africa |
|
|
|
|
South Africa |
n |
|
|
|
Sales
by Product Line
The following table shows our
approximate percentage of trade sales by product line for the last three years:
|
|
|
|
|
|
|
|
|
|
Product
Line |
2019 |
|
2018 |
|
2017 |
Bedding Group 1 |
32 |
% |
|
21 |
% |
|
21 |
% |
Automotive
Group |
17 |
|
|
19 |
|
|
20 |
|
Fabric & Flooring
Products Group |
16 |
|
|
17 |
|
|
18 |
|
Consumer Products
Group |
9 |
|
|
11 |
|
|
10 |
|
Home Furniture
Group |
8 |
|
|
9 |
|
|
10 |
|
Wire Group |
6 |
|
|
9 |
|
|
7 |
|
Work Furniture
Group |
6 |
|
|
7 |
|
|
7 |
|
Aerospace Products
Group |
3 |
|
|
4 |
|
|
4 |
|
Hydraulic Cylinders Group
2 |
2 |
|
|
2 |
|
|
?/SPAN> |
|
Machinery
Group |
1 |
|
|
1 |
|
|
2 |
|
Commercial Vehicle Products
Group 3 |
?/SPAN> |
|
|
?/SPAN> |
|
|
1 |
|
1
The Company
acquired ECS, a leader in proprietary specialized foam technology, primarily
for the bedding and furniture industries, in January 2019.
2
Formed in
January 2018 with the acquisition of a manufacturer of hydraulic
cylinders.
3
The remaining
Commercial Vehicle Products operation was sold in 2017.
Distribution
of Products
In each of our segments, we sell
and distribute our products primarily through our own personnel. However, many
of our businesses have relationships and agreements with outside sales
representatives and distributors. We do not believe any of these agreements or
relationships would, if terminated, have a material adverse effect on the
consolidated financial condition, operating cash flows or results of operations
of the Company.
Raw
Materials
The products we manufacture
require a variety of raw materials. We believe that worldwide supply sources are
readily available for all the raw materials we use. Among the most important
are:
|
|
|
?/SPAN> |
Various
types of steel, including scrap, rod, wire, sheet and stainless
|
?/SPAN> |
Chemicals
used in foam production |
?/SPAN> |
Foam
scrap |
?/SPAN> |
Woven
and non-woven fabrics |
?/SPAN> |
Titanium
and nickel-based alloys and other high strength metals |
?/SPAN> |
Electronic
systems |
We supply our own raw materials
for many of the products we make. For example, we produce steel rod that we make
into steel wire, which we then use to manufacture innersprings and foundations
for mattresses.
We supply a substantial majority
of our domestic steel rod requirements through our own rod mill. Our wire
drawing mills supply nearly all of our U.S. requirements for steel wire.
Customer
Concentration
We serve thousands of customers
worldwide, sustaining many long-term business relationships. In 2019, our
largest customer accounted for approximately 5% of our consolidated revenues.
Our top 10 customers accounted for
approximately
34% of these consolidated revenues. The loss of one or more of these customers
could have a material adverse effect on the Company as a whole, or on the
respective segment in which the customer抯 sales are reported, including our
Residential Products, Specialized Products and Furniture Products segments.
Patents
and Trademarks
The chart below shows the number
of patents issued, patents in process, trademarks registered and trademarks in
process held by our operations as of December 31, 2019. No single patent or
group of patents, or trademark or group of trademarks, is material to our
operations as a whole. Substantially all of our patents relate to products
manufactured by the Specialized Products, Furniture Products, and Residential
Products segments, while over half of our trademarks relate to products
manufactured by the Residential Products segment.
1,534
patents issued, 600
patents in process, 1,036
trademarks registered, 114
trademarks in process
The above patents and trademarks
include intellectual property acquired with ECS in January 2019 related to the
protection of technology around various foam applications. These include
specialty polyols and additives that enhance foam performance by reducing heat
retention, improving durability and diminishing odor.
Some of our most significant
trademarks include:
|
|
|
?/SPAN> |
ComfortCore?/SUP>, Mira-Coil?/SUP>, VertiCoil?/SUP>, Quantum?/SUP>, Nanocoil?/SUP>, Softech?/SUP>, Lura-Flex?/SUP>, Superlastic?/SUP> and Active
Support Technology?/SUP> (mattress
innersprings) |
?/SPAN> |
Energex?
Coolflow?
(specialty foam
products) |
?/SPAN> |
Semi-Flex?/SUP> (box spring
components and foundations) |
?/SPAN> |
Spuhl?/SUP>and Fides?/SUP>(mattress innerspring
manufacturing machines) |
?/SPAN> |
Wall
Hugger?/SUP> (recliner chair
mechanisms) |
?/SPAN> |
No-Sag?/SUP> (wire forms used in
seating) |
?/SPAN> |
LPSense?/SUP> (capacitive
sensing) |
?/SPAN> |
Hanes?/SUP> (fabric
materials) |
?/SPAN> |
Schukra?
(automotive seating
products) |
?/SPAN> |
Gribetz?/SUP>and Porter?/SUP> (quilting
and sewing machines) |
Product
Development
One of our strongest performing
product categories across the Company is ComfortCore?/SUP>, our fabric-encased innerspring
coils used in hybrid and other mattresses. Our ComfortCore?/SUP> volume continues to grow, and
represented over 55% of our U.S. innerspring units in 2019. A growing
number of our ComfortCore?/SUP> innersprings contain a feature
we call Quantum?/SUP> Edge. These are
narrow-diameter, fabric-encased coils that form a perimeter around an
innerspring set, replacing a rigid foam perimeter in a finished
mattress. In 2019, over 45% of our ComfortCore?/SUP> innersprings in the U.S. had the
Quantum?/SUP> Edge feature, and
Quantum?/SUP> Edge continues to grow.
With the January 2019
acquisition of ECS, we gained important proprietary technologies in the
production of specialty foams, primarily for the bedding and furniture
industries. ECS formulates many of the chemicals and additives used in
foam production. These branded, specialty polyols and additives enhance
foam performance by reducing heat retention, improving durability and
diminishing odor. These innovations enable us to create quality mattresses
that can be compressed, and we have a significant amount of intellectual
property around these specialty chemical formulations.
Many of our other businesses are
engaged in product development activities to protect our market position and
support ongoing growth.
Employees
At December 31,
2019, we had
approximately 22,000 employees, of which 15,700 were engaged in production.
Approximately 12,000 were international employees (5,200 in China). Also, 16% of
our employees are represented by labor unions that collectively bargain for work
conditions, wages or other issues. We did not experience any material work
stoppage related to contract negotiations with labor unions during 2019.
Management is not aware of any circumstances likely to result in a material work
stoppage related to contract negotiations with labor unions during 2020.
7,100
Residential, 7,900
Specialized, 4,800
Furniture, 1,100
Industrial, 900
Corporate/Other
At December 31,
2018, we also had
approximately 22,000 employees.
Competition
Many companies offer products
that compete with those we manufacture and sell. The number of competing
companies varies by product line, but many of the markets for our products are
highly competitive. We tend to attract and retain customers through innovation,
product quality, competitive pricing and customer service. Many of our
competitors
try
to win business primarily on price but, depending upon the particular product,
we experience competition based on quality and performance as well. In general,
our competitors tend to be smaller, private companies.
We believe we are the largest
U.S.-based manufacturer, in terms of revenue, of the following:
|
|
|
?/SPAN> |
Bedding
components |
?/SPAN> |
Automotive
seat support and lumbar systems |
?/SPAN> |
Specialty
bedding foams and private-label finished mattresses |
?/SPAN> |
Components
for home furniture and work furniture |
?/SPAN> |
Flooring
underlayment |
?/SPAN> |
Adjustable
beds |
?/SPAN> |
Bedding
industry machinery |
We
continue to face competitive pressure as some of our customers source a portion
of their components and finished products from low cost 贝投贝投手机appapp. In addition
to lower labor rates, competitors benefit (at times) from lower raw material
costs. They may also benefit from currency factors and more lenient regulatory
climates. We typically remain price competitive, even versus many foreign
manufacturers, as a result of our efficient operations, automation, vertical
integration in steel and wire, logistics and distribution efficiencies, and
large scale purchasing of raw materials and commodities.
Seasonality
As a diversified manufacturer, we
generally have not experienced significant seasonality. However, unusual
economic factors in any given year such as inflation and deflation, along with
acquisitions and divestitures, can create sales variability and obscure the
underlying seasonality of our businesses. Historically, our operating cash flows
are stronger in the fourth quarter primarily related to the timing of cash
collections from customers and payments to vendors.
Backlog
Our customer relationships and
our manufacturing and inventory practices do not create a material amount of
backlog orders for any of our segments. Production and inventory levels are
geared primarily to the level of incoming orders and projected demand based on
customer relationships.
Working
Capital Items
We are not required to carry
significant amounts of inventory to meet rapid 贝投贝投手机appappy requirements of
customers or to assure ourselves a continuous allotment of goods from suppliers.
In addition, we have not provided rights to return merchandise or extended
payment terms to customers where those activities could have a material impact
on our business. For additional information regarding working capital items,
please see the discussion of "Cash from
Operations" in
Item 7, Management抯 Discussion and Analysis of Financial Condition and
Results of Operations on page 40.
Government
Contracts
The Company does not have a
material amount of sales derived from government contracts subject to
renegotiation of profits or termination at the election of any
government.
Environmental
Regulation
Our operations are subject to
federal, state, and local laws and regulations related to the protection of the
environment. We have policies intended to ensure that our operations are
conducted in compliance with applicable laws and regulations. While we cannot
predict policy changes by various regulatory agencies or unexpected operational
or other developments, management expects that compliance with these laws and
regulations will not have a material adverse effect on our competitive position,
capital expenditures, financial condition, liquidity or results of
operations.
Internet
Access to Information
We routinely post information for
investors under the Investor Relations section of our website (www.hbfenshaolu.com).
Our annual reports on Form 10-K, quarterly reports on Form 10-Q, current reports
on Form 8-K, and all amendments to those reports are made available, free of
charge, on our website as soon as reasonably practicable after electronically
filed with, or furnished to, the SEC. In addition to these reports, the
Company抯 Financial Code of Ethics, Code of Business Conduct and Ethics, and
Corporate Governance Guidelines, as well as charters for the Audit,
Compensation, and Nominating & Corporate Governance Committees of our Board
of Directors, can be found on our website under the Corporate Governance
section. Information contained on our website does not constitute part of this
Annual Report on Form 10-K.
Industry
and Market Data
Unless
indicated otherwise, the information concerning our industries contained in this
Annual Report is based on our general knowledge of and expectations concerning
the industries. Our market share is based on estimates using our internal data,
data from various industry analyses, internal research, and adjustments and
assumptions that we believe to be reasonable. We have not independently
verified data from industry analyses and cannot guarantee their accuracy or
completeness.
Item 1A. Risk Factors.
Investing
in our securities involves risk. Set forth below and elsewhere in this report
are risk factors that could cause actual results to differ materially from the
results contemplated by the forward-looking statements contained in this report.
We may amend or supplement these risk factors from time to time by other reports
we file with the SEC.
Inability to
fully realize the benefit of the ECS acquisition could negatively impact our
ability to achieve our anticipated cash flows, results of operations, earnings
per share, and stock price.
We completed the
acquisition of ECS for a cash purchase price of approximately $1.25 billion in
January 2019. Our combined financial performance may not meet expectations due
to a variety of factors, some of which may be outside of our control. We may
fail to realize the anticipated benefits of the transaction. Moreover, we may
experience difficulties and delays in achieving revenue synergies associated
with the transaction, or we may not achieve these synergies at all. Our
inability to successfully and fully realize the benefits of the ECS acquisition
could negatively impact our cash flows, results of operations, earnings per
share, and stock price.
Our credit
agreement contains covenants that may limit our operational flexibility.
Furthermore, if we default on our obligations under the credit agreement, our
operations may be interrupted and our business, results of operations and
financial condition could be adversely affected.
We entered into the Third
Amended and Restated Credit Agreement among us, JPMorgan Chase Bank, N.A., as
administrative agent (揓PMorgan? and twelve other lenders in our bank group
(the 揅redit Agreement? in 2018. The Credit Agreement is a five-year
multi-currency credit facility providing us the ability, from time to time
subject to certain customary conditions, to borrow, repay and re-borrow up to
$1.2 billion. The Credit Agreement also provides for a one-time draw of up to
$500 million under a five-year term loan facility, which we fully borrowed in
January 2019 to
consummate the ECS acquisition.
The Credit Agreement acts as support for the marketability of our commercial
paper program.
The Credit Agreement
contains certain covenants, including a covenant that requires us to maintain,
as of the last day of each quarter beginning March 31, 2019, a leverage ratio of
consolidated funded indebtedness to consolidated EBITDA (each as defined in the
Credit Agreement) for the trailing four fiscal quarters of not greater than 4.25
to 1.00, with a single step-down on March 31, 2020 and thereafter, to 3.50 to
1.00. This covenant may restrict our current and future operations, including
(i) our flexibility to plan for, or react to, changes in our businesses and
industries; and (ii) our ability to use our cash flows, or obtain additional
financing, for future working capital, capital expenditures, acquisitions or
other general corporate purposes.
Also, if we fail to
comply with the covenants specified in the Credit Agreement, we may trigger an
event of default, in which case the lenders would have the right to: (i)
terminate their commitment to provide additional loans under the Credit
Agreement, and (ii) declare all borrowings outstanding, together with accrued
and unpaid interest and fees, to be immediately due and payable. Additionally,
our Senior Notes contain cross-default covenants, which could make outstanding
amounts under the Senior Notes immediately payable in the event of a material
uncured default under the Credit Agreement. If the debt under the Credit
Agreement or Senior Notes were to be accelerated, we may not have sufficient
cash to repay this debt, which would have an immediate material adverse effect
on our business, results of operations and financial condition.
Costs of raw
materials could negatively affect our profit margins and earnings.
Raw material cost increases (and
our ability to respond to cost increases through selling price increases) can
significantly impact our earnings. We typically have short-term commitments from
our suppliers; accordingly, our raw material costs generally move with the
market. When we experience significant increases in raw material costs, we
typically implement price increases to recover the higher costs. Inability to
recover cost increases (or a delay in the recovery time) can negatively impact
our earnings. Conversely, if raw material costs decrease, we generally pass
through reduced selling prices to our customers. Reduced selling prices combined
with higher cost inventory can reduce our profit margins and earnings.
Steel is our principal raw
material. The global steel markets are cyclical in nature and have been volatile
in recent years. This volatility can result in large swings in pricing and
margins from year to year.
With the acquisition of ECS, we
now have greater exposure to the cost of chemicals, including TDI, MDI, and
polyol. Our other raw materials include woven and non-woven fabrics and foam
scrap. At times, these chemicals and other raw materials are subject to
significant fluctuation and may negatively impact our profit margins and
earnings.
As a producer of steel rod, we
are also impacted by volatility in metal margins (the difference between the
cost of steel scrap and the market price for steel rod). If market conditions
cause scrap costs and rod pricing to change at different rates (both in terms of
timing and amount), metal margins could be compressed and this would negatively
impact our results of operations.
Higher raw material costs could
lead some of our customers to modify their product designs, changing the
quantity and mix of our components in their finished goods and replacing higher
cost components with lower cost components. If this were to occur, it could
negatively impact our results of operations.
Competition
could adversely affect our market share, sales, profit margins and earnings.
We operate in markets that are
highly competitive. We believe that most companies in our lines of business
compete primarily on price, but, depending upon the particular product, we
experience competition based on quality and performance. We face ongoing
pressure from foreign competitors as some of our customers source a portion of
their components and finished products from Asia and Europe. In addition to
lower labor rates, foreign competitors benefit (at times) from lower raw
material costs. They may also benefit from currency factors and more lenient
regulatory climates. If we are unable to purchase key raw materials (such as
steel) at prices competitive with those of foreign suppliers, our ability to
maintain market share, sales, profit margins and earnings could be harmed by
foreign competitors.
The
coronavirus named COVID-19, which was first detected in China, could adversely
impact our operations?ability to obtain necessary supplies, maintain
appropriate labor levels and ship finished products to customers which could
negatively impact our results of operations and cash flow.
Governments and health
organizations have identified an outbreak of a respiratory illness caused by a
new coronavirus which has been named COVID-19. The World Health Organization has
declared the outbreak a global public health emergency. It was first detected in
Wuhan City, Hubei Province, China, but has spread within China and to multiple
other 贝投贝投手机appapp. Chinese officials have instituted a quarantine for parts of
central China. We operate facilities in or near the Hubei Province, China which
are subject to the quarantine. Since the outbreak, all of our Chinese facilities
were temporarily closed for a period of time. Most of these facilities have been
reopened. Depending on the progression of the outbreak, our ability to obtain
necessary supplies and ship finished products to customers may be partly or
completely disrupted not only in our Chinese facilities but globally. Also, our
ability to maintain appropriate labor levels could be disrupted. If the
coronavirus continues to progress, it could have a material negative impact on
our results of operations and cash flow.
Our goodwill and
other long-lived assets are subject to potential impairment which could
negatively impact our earnings.
A significant portion of our
assets consists of goodwill and other long-lived assets, the carrying value of
which may be reduced if we determine that those assets are impaired. At
December 31,
2019, goodwill and
other intangible assets represented $2.17 billion, or 45% of our total assets.
In addition, net property, plant and equipment, operating lease right-of-use
assets, and sundry assets totaled $1.11 billion, or 23% of total assets. If
actual results differ from the assumptions and estimates used in the goodwill
and long-lived asset valuation calculations, we could incur impairment charges,
which would negatively impact our earnings.
We review our reporting units for
potential goodwill impairment in the second quarter as part of our annual
goodwill impairment testing and more often if an event or circumstance occurs
making it likely that impairment exists. In addition, we test for the
recoverability of long-lived assets at year end and more often if an event or
circumstance indicates the carrying value may not be recoverable. We conduct
impairment testing based on our current business strategy in light of present
industry and economic conditions, as well as future expectations. The annual
goodwill review performed in the second quarter of 2019 indicated no goodwill
impairments. However, three of our reporting units had fair value in excess of
carrying value of less than 100%, and those units are discussed
below.
?
Fair value for our Machinery reporting unit only exceeded carrying value by
approximately 12%. Machinery sales have been adversely impacted by rapid market
shifts from traditional bedding to compressed mattresses. The goodwill
associated with the Machinery reporting unit was $33 million at December 31,
2019.
?Fair value for our Hydraulic
Cylinders reporting unit exceeded carrying value by 29%. We acquired this
business in the first quarter of 2018, and it has goodwill of $26 million at
December 31, 2019. This reporting unit is dependent upon capital spending for
material handling equipment, and we have seen market softness in the industries
served by this reporting unit.
?Fair value for our Bedding
reporting unit exceeded carrying value by 50%. Our first quarter 2019 $1.25
billion acquisition of ECS is part of our Bedding reporting unit, and goodwill
for our Bedding reporting unit was $723 million at December 31, 2019.
If we are not able to achieve
projected performance levels, future impairments (particularly in our Machinery
and Hydraulic Cylinders reporting units) may be possible, which would negatively
impact our earnings.
For more information regarding
potential goodwill and other long-lived asset impairment, please refer to
Note D
on page 81
of the Notes to Consolidated Financial Statements.
Interruption in
our customers?businesses due to bankruptcy, financial difficulties or
insolvency could result in their inability to pay their debts to us, and could
adversely affect our sales, financial condition, results of operations or cash
flows.
Bankruptcy,
financial difficulties or insolvency can and has occurred with some of our
customers which can impact their ability to pay their debts to us. We have
extended trade credit to some of these customers in a material amount,
particularly in our Bedding Group. Our bad debt reserve contains uncertainties
because it requires management to estimate
the amount of uncollectible
receivables based upon the financial health and payment history of the customer,
industry and macroeconomic considerations, and historical loss experience.
Some bedding
manufacturers and retailers that use or sell our products or our customers?
products may undergo restructurings or reorganizations because of financial
difficulty. Also, certain of our customers have filed bankruptcy, and others,
from time to time, have become insolvent and/or do not have the ability to pay
their debts to us as they come due. If our customers suffer significant
financial difficulty, they may be unable to pay their debts to us, they may
reject their contractual obligations to us under bankruptcy laws or otherwise,
or we may have to negotiate significant discounts and/or extend financing terms
with these customers.
Any of these risks, if
realized, could adversely affect our sales and increase our operating expenses
by requiring larger provisions for bad debt, which could have a material adverse
effect on our financial condition, results of operations or cash flows.
Tariffs by the
United States government could result in increased costs of imports and could
have a material adverse effect on our results of operations.
The
United States government has imposed broad-ranging tariffs on imports of steel
and aluminum products. The U.S. has also imposed tariffs on a broad variety of
products imported from China. Additional tariffs may be imposed, or current
tariffs increased, in the future. Any tariffs that result in increased costs of
imported products and materials could require us to increase prices to our
domestic customers or, if we are unable to do so, result in lowering our gross
margins on products sold. As a result, the tariffs could have a material adverse
effect on our results of operations.
We are exposed
to litigation contingencies that, if realized, could have a material negative
impact on our financial condition, results of operations and cash
flows.
Although we deny liability in all
currently threatened or pending litigation proceedings and believe that we have
valid bases to contest all claims made against us, we have recorded an
immaterial aggregate litigation contingency accrual at December 31,
2019. Based on
current facts and circumstances, aggregate reasonably possible (but not
probable) losses in excess of the recorded accruals for litigation contingencies
(which include Brazilian value-added tax and other matters) are estimated to be
$15 million. If our assumptions or
analyses regarding these contingencies are incorrect, or if facts and
circumstances change, we could realize loss in excess of the recorded accruals
(and in excess of the $15 million referenced above) which
could have a material negative impact on our financial condition, results of
operations and cash flows. For more information regarding our legal
contingencies, please see Note U
on page 121
of the Notes to Consolidated Financial Statements.
We are exposed
to foreign currency risk which may negatively impact our competitiveness, profit
margins and earnings.
We expect that international
sales will continue to represent a significant percentage of our total sales,
which exposes us to currency exchange rate fluctuations. In 2019, 34% of our sales were generated
by international operations. Certain of our operations experience
currency-related gains and losses where sales or purchases are denominated in
currencies other than the local currency. Further, our competitive position may
be affected by the relative strength of the currencies in 贝投贝投手机appapp where our
products are sold. Foreign currency exchange risks inherent in doing business in
foreign 贝投贝投手机appapp may have a material adverse effect on our competitiveness,
profit margins and earnings.
Technology
failures or cybersecurity breaches could have a material adverse effect on our
operations.
We rely on information systems to
obtain, process, analyze and manage data, as well as to facilitate the
manufacture and distribution of inventory to and from our facilities. We
receive, process and ship orders, manage the billing of and collections from our
customers, and manage the accounting for and payment to our vendors. Technology
failures or security breaches of a new or existing infrastructure could create
system disruptions or unauthorized disclosure of confidential information. If
this occurs, our operations could be disrupted, or we may suffer financial loss
because of lost or misappropriated information. Also, we may incur remediation
costs, increased cybersecurity protection costs, lost revenues resulting from
unauthorized use of proprietary information, litigation and legal costs,
reputational damages, damage to our competitiveness, and negative impact on our
stock price and long-term shareholder value. We cannot be certain that advances
in criminal capabilities will not compromise our technology protecting
information systems. If these systems are interrupted or damaged by these events
or fail for any extended period of time, then our results of operations could be
adversely affected.
We may not be
able to realize deferred tax assets on our balance sheet depending upon the
amount and source of future taxable income.
Our ability to realize deferred
tax assets on our balance sheet is dependent upon the amount and source of
future taxable income. Economic uncertainty or a reduction in the amount of
taxable income or a change in the source of taxable income could impact our
underlying assumptions on which valuation allowances are established and
negatively affect future period earnings and balance sheets.
We have exposure
to economic and other factors that affect market demand for our products which
may negatively impact our sales, operating cash flows and earnings.
As a supplier of products to a
variety of industries, we are adversely affected by general economic downturns.
Our operating performance is heavily influenced by market demand for our
components and products. Market demand for the majority of our products is most
heavily influenced by consumer confidence. To a lesser extent, market demand is
impacted by other broad economic factors, including disposable income levels,
employment levels, housing turnover and interest rates. All of these factors
influence consumer spending on durable goods and drive demand for our components
and products. Some of these factors also influence business spending on
facilities and equipment, which impacts approximately one quarter of our
sales.
Demand weakness in our markets
can lead to lower sales and earnings in our businesses. Several factors,
including a weak global economy, low consumer confidence levels, or a depressed
housing market could contribute to reduced spending by consumers around the
world. Short lead times in most of our markets allow for limited visibility into
demand trends. If economic and market conditions deteriorate, we may experience
material negative impacts on our sales, operating cash flows and
earnings.
Changes in tax
laws or challenges to our tax positions could negatively impact our earnings and
cash flows.
We are subject to the tax laws
and reporting rules of the U.S. (federal, state and local) and several foreign
jurisdictions. Current economic and political conditions make these tax
rules (and governmental interpretation of these rules) in any jurisdiction,
including the U.S., subject to significant change and uncertainty. There
have been recent proposals, most notably by the Organization for Economic
Cooperation and Development, to reform tax laws or change interpretations of
existing tax rules. These proposals, if adopted, could significantly
impact how multinational corporations are taxed on their earnings and
transactions. Although we cannot predict whether or in what form these
proposals will become law, or how they might be interpreted, such changes could
have a material adverse effect on our earnings and cash flows.
On December 22, 2017, the U.S.
government enacted the Tax Cuts and Jobs Act (TCJA), which resulted in
significant changes to U.S. federal income tax law, including the reduction of
the statutory federal income tax rate for corporations and the transition from a
worldwide tax system to a modified territorial system. The U.S. Treasury
continues to issue guidance relative to certain key aspects of the TCJA and when
complete, recognized impacts on the Company could differ materially from our
current interpretation of the legislation. Other factors, including actions the
Company may take as a result of TCJA, could also have a material adverse effect
on earnings and cash flows.
Business
disruptions to our steel rod mill, if coupled with an inability to purchase an
adequate and/or timely supply of quality steel rod from alternative sources,
could have a material negative impact on our Residential Products and Industrial
Products segments and Company results of operations.
We purchase steel scrap from
third party suppliers. This scrap is converted into steel rod in our mill
in Sterling, Illinois. Our steel rod mill has annual output of
approximately 500,000 tons, a substantial majority of which is used by our two
wire mills. Our wire mills convert the steel rod into drawn steel wire.
This wire is used in the production of many of our products, including mattress
innersprings.
A disruption to the operation of,
or supply of steel scrap to, our steel rod mill could require us to purchase
steel rod from alternative supply sources, subject to market availability.
Ongoing trade action by the United States government, along with the existence
of antidumping and countervailing duty orders against multiple 贝投贝投手机appapp, could
result in reduced market availability and/or higher cost of steel
rod.
If we experience a disruption to
our ability to produce steel rod in our mill, coupled with a reduction of
adequate and/or timely supply from alternative market sources of quality steel
rod, we could experience a material negative impact on our Residential Products
and Industrial Products segments and the Company's results of operations.
Our borrowing
costs and access to liquidity may be impacted by our credit ratings.
Independent
rating agencies evaluate our credit profile on an ongoing basis and have
assigned ratings for our short-term and long-term debt. With the debt financing
of the ECS acquisition, one rating agency lowered our long-term debt credit
rating by one notch. Another rating agency has placed our long-term debt rating
on negative outlook. If our credit ratings further decline, our borrowing costs
could increase, including increased costs under our commercial paper program and
costs and fees under our credit facility. Further, our access to future sources
of liquidity may be adversely affected.
We are exposed
to risks associated with operating in foreign 贝投贝投手机appapp that could result in
cost increases, reduced profits, the inability to carry on certain foreign
operations and may negatively impact our results of operations, financial
condition and cash flows.
In 2019, 34% of our sales were generated
by international operations. Further, many of our businesses obtain
products, components and raw materials from global suppliers. Accordingly, our
business is subject to the political, regulatory, and legislative risks inherent
in operating in numerous 贝投贝投手机appapp. These laws and regulations are complex and
may change. If the foreign governments adopt or change laws or
regulations, this could negatively impact our results of operations, financial
condition and cash flows. Our international locations also face risks
associated with operating in a foreign country. These risks
include:
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Credit
risks |
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Increased
costs due to tariffs, customs duties and shipping rates |
?/SPAN> |
Potential
problems obtaining raw materials, and disruptions related to the
availability of electricity and transportation during times of crisis or
war |
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Inconsistent
interpretation and enforcement, at times, of foreign tax laws and
regulations, and capital requirements |
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Political
instability in certain
贝投贝投手机appapp |
Our Specialized Products segment,
which derives roughly 82% of its trade sales from products manufactured in
foreign 贝投贝投手机appapp, is particularly subject to the above risks. These and other
foreign-related risks could result in cost increases, reduced profits, the
inability to carry on certain foreign operations and other adverse effects on
our business.
The governing
trade provisions between the United States, Mexico and Canada may become less
favorable to the Company resulting in increased costs, reduced competitiveness
and a negative impact on our results of operations.
On November 30, 2018, the United
States, Mexico, and Canada signed the United States-Mexico-Canada Agreement
(USMCA), the intended successor agreement to the North American Free Trade
Agreement (NAFTA). Each country must follow its domestic procedures before
the agreement can be ratified and take effect. To date, both the United States
and Mexico have ratified the agreement, but it is still under consideration by
the Canadian Parliament. There is uncertainty as to (i) whether the United
States will withdraw from NAFTA, (ii) whether the USMCA will be fully ratified,
or (iii) if the United States withdraws from NAFTA, but the USMCA is not
ratified, what trade provisions will govern the relationships between the
贝投贝投手机appapp. If the governing trade provisions between the United States,
Mexico and Canada become less favorable to the Company, this could increase our
costs, reduce our competitiveness and negatively impact our results of
operations.
The United
Kingdom's withdrawal from the European Union could adversely affect us.
In June 2016, the United
Kingdom (UK) held a referendum in which voters approved an exit from the
European Union (EU), commonly referred to as 揃rexit.? In January 2020, the
Withdrawal Agreement Act was passed by the UK Parliament and the Brexit deal was
ratified by the EU Parliament. This allowed the UK to formally leave the EU on
January 31, 2020, with a transition period through December 31, 2020, while the
EU and UK negotiate a trade agreement, among other things. Because we conduct
business in the UK and in the EU, the results of Brexit could cause disruptions
and create uncertainty to our businesses, including affecting our relationships
with customers and suppliers, altering tariffs and currencies, and fluctuating
the value of the British Pound and the Euro relative to the U.S. Dollar and
other currencies.
Such disruptions and
uncertainties could adversely affect our financial condition, results of
operations and/or cash flows from operations.
Changes
affecting the availability of LIBOR may have a negative impact on our results of
operations.
We have outstanding debt that
contains variable interest rates based on LIBOR, which has been subject to
regulatory proposals for reform. The U.K. Financial Conduct Authority announced
that it intends to stop persuading or requiring banks to submit rates for
calculation of LIBOR after 2021. These reforms may cause LIBOR to be performed
differently and LIBOR may ultimately cease to exist after 2021. Alternative
benchmark rates replacing LIBOR could affect some of the Company's debt
agreements which terminate after 2021. In addition, any changes to benchmark
rates may have an impact on our borrowing costs. These factors could
negatively impact our results of operations.
Climate change
laws and related regulations could negatively impact the Company抯 business,
capital expenditures, results of operations, financial condition and competitive
position.
Climate change has received
increased attention worldwide. Many scientists, legislators and others attribute
global warming to increased levels of greenhouse gas emissions, including carbon
dioxide, which has led to significant legislative and regulatory efforts to
limit such emissions. Either the enactment of, or change to existing laws and
regulations could mandate more restrictive standards or require such changes on
a more accelerated time frame. There continues to be a lack of consistent
climate legislation, which creates economic and regulatory uncertainty. To the
extent our customers are subject to any of these or other similar proposed or
newly enacted laws and regulations, additional costs by customers to comply with
such laws and regulations could impact their ability to operate at similar
levels in certain jurisdictions, which could adversely impact their demand for
our products and services. Also, if these laws or regulations impose significant
operational restrictions and compliance requirements on us, they could increase
costs associated with our operations, including costs for raw materials and
transportation. In either event, they could negatively impact our business,
capital expenditures, results of operations, financial condition and competitive
position.
Regulator,
shareholder and customer focus on environmental, social and governance
responsibility could expose us to additional costs or risks and adversely impact
our business, the market value of our stock and our results of
operations.
Regulators, shareholders and
customers have focused increasingly on the environmental, social and governance
practices of companies. This has led to an increase in regulations and may cause
us to be subject to additional regulations in the future. Our customers or other
interested parties may also require us to implement certain environmental,
social or governance procedures or standards before doing or continuing to do
business with us. This increased attention on environmental, social and
governance practices could have a material adverse effect on our business, the
market value of our stock, and our results of operations.
Item 1B.
Unresolved Staff Comments.
None.
Item 2.
Properties.
The Company抯 corporate office is
located in Carthage, Missouri. As of December 31,
2019, we had 140
manufacturing locations, of which 87 were located across the United States and
53 were located in 17 foreign 贝投贝投手机appapp. We also had various sales, warehouse
and administrative facilities. However, our manufacturing plants are our most
important properties.
Manufacturing
Locations by Segment
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|
|
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|
|
|
|
|
|
|
|
|
|
Company-
Wide |
|
Subtotals
by Segment |
Manufacturing
Locations |
|
Residential
Products |
|
Industrial
Products |
|
Furniture
Products |
|
Specialized
Products |
United States |
|
87 |
|
56 |
|
4 |
|
|
21 |
|
|
6 |
China |
|
16 |
|
2 |
|
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|
|
4 |
|
|
10 |
Europe |
|
15 |
|
6 |
|
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|
|
1 |
|
|
8 |
Canada |
|
8 |
|
3 |
|
?/SPAN> |
|
|
2 |
|
|
3 |
Mexico |
|
8 |
|
3 |
|
1 |
|
|
2 |
|
|
2 |
Other |
|
6 |
|
3 |
|
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|
|
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|
|
3 |
Total |
|
140 |
|
73 |
|
5 |
|
|
30 |
|
|
32 |
Manufacturing
Locations Owned or Leased by Segment
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Company-
Wide |
|
Subtotals
by Segment |
Manufacturing
Locations |
|
Residential
Products |
|
Industrial
Products |
|
Furniture
Products |
|
Specialized
Products |
Owned |
|
75 |
|
41 |
|
5 |
|
|
16 |
|
13 |
Leased |
|
65 |
|
32 |
|
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|
|
14 |
|
19 |
Total |
|
140 |
|
73 |
|
5 |
|
|
30 |
|
32 |
Upon the acquisition of ECS in
January 2019, we added 13 manufacturing facilities located across the United
States, of which five are owned. All of these facilities are held within
Residential Products and are included in the above totals.
We lease many of our
manufacturing, warehouse and other facilities on terms that vary by lease
(including purchase options, renewals and maintenance costs). For additional
information regarding lease obligations, see Note L
on page 94
of the Notes to Consolidated Financial Statements. Of our 140 manufacturing
facilities, none are subject to liens or encumbrances that are material to the
segment in which they are reported or to the Company as a whole.
None of our physical properties
are, by themselves, material to the Company抯 overall manufacturing processes,
except for our steel rod mill in Sterling, Illinois, which is reported in
Industrial Products. The rod mill consists of approximately 1 million square
feet of production space, which we own. It has annual capacity and output of
approximately 500,000 tons of steel rod, of which a substantial majority is used
by our own wire mills. Our wire mills convert the steel rod into drawn steel
wire. This wire is used in the production of many of our products,
including mattress innersprings. A disruption to the operation of, or supply of
steel scrap to, our steel rod mill could require us to purchase steel rod from
alternative supply sources, subject to market availability. Ongoing trade
actions by the United States government, along with the existence of antidumping
and countervailing duty orders against multiple 贝投贝投手机appapp, could result in
reduced market availability and/or an increase in the cost of steel rod. If we
experience a disruption to our ability to produce steel rod in our mill, coupled
with a reduction of adequate and/or timely supply from alternative market
sources of quality steel rod, we could experience a material negative impact on
our Residential Products and Industrial Products segments and the Company's
results of operations.
In the opinion of management, the
Company抯 owned and leased facilities are suitable and adequate for the
manufacture, assembly and distribution of our products. Our properties are
located to allow timely and efficient 贝投贝投手机appappy of products and services to our
diverse customer base. Although our manufacturing facilities are generally
operated at relatively high utilization rates, we do have excess production
capacity in certain businesses.